This Plant is the first Plant in the economic special
zone and constructed in 2003. The production
capacity of HD Plant is 140,000 tons HD polyethylene. The Products of this Plant include
about 16 different grades: EX1, EX2, EX3,
EX4, EX5, BL2, BL3, BL4, BL5, BL6, BL7, BL8, I1, I2, I3, and I4.
Over the past year, the largest amount of production in this
plant is related to the EX3 product, which is the pipe grade. Over the past years,
the HD Plant for some years 80 – 90% and for some years has even
produced up to 100%, the EX3 product. According to the measures taken in the HD
Plant, the maximum production rate of EX3 is 18.4 ton per hour.
For Some product grades like I3 and I4 the production rate
can be about 22 to 23 tons per hour. Some other
measures have also been taken to reduce catalyst
consumption and to modify the catalyst.
In this
production Plant, Unit 100 is the reactors section in which powder is produced, Unit 200 is the dryer section,
Unit 300 is hexane recovery
section, Unit 400 is the storage tanks section for
hexane or other chemicals storage, Unit 500
is related to the extruder in which the granulation is done, Unit 600 is related to the storage of product granules. Packaging takes place in Unit 700, Unit 800 is related
to steam and the laboratory is in Unit 900.
Also, in another division, the Plant is divided into two parts: Polymerization
and Extrusion. The Polymerization section
consists of Units 100 to 400 and the Extrusion section includes Unit
500, 600, 700 and granulation section.
Apart from the other
standards of AKPC management systems, this Plant has
also a PE 100 certificate for high-density polyethylene product from Bodycot
and also is Food Grade Contact.
HDPE Feedstock: The feed of this Plant is ethylene, which is
supplied from the olefin Plant
And butane-1 from the B1 Plant.
Feedstock
|
Supplying
Unit
|
Volume in
thousand tons per year
|
Ethylene
|
Olefin Plant
|
140
|
Butene-1
|
Butene-1
|
2.5
|
Productions:
HDPE, 140,000 tons per year.
Product Grades that can be produced:
EX1, EX2, EX3, EX4, EX5, BL2, BL3,
BL4, BL5, BL6, BL7, BL8, I1, I2, I3, I4.
Licensor:
This production Plant is licensed by
Basel Company of France.
Uses of products:
Bottles,
wires and cables coatings, toys, home appliances, transport and storage boxes,
large and small tanks, chemical tanks, large trash cans, fish carrying boxes,
shopping bags and carrying cases, packaging, under-pressure pipes like gas
pipes, drinking water pipes, sewer pipes